DB Type Silicon Carbide Heating Elements for Industrial Furnaces

Henan Lasting Industrial Co., Ltd

DB Type Silicon Carbide Heating Elements for Industrial Furnaces

DB type silicon carbide heating elements for industrial furnaces, experimental furnaces and high-temperature electric heating applications.

DB type silicon carbide heating element for industrial furnace

SiC Heating Elements

DB Type Silicon Carbide Heating Elements for Industrial Furnaces

DB type silicon carbide heating elements for industrial furnaces, experimental furnaces and high-temperature electric heating applications.

Type
DB dumbbell shape
Hot zone diameter
D1, listed range 8-30mm
Cold end diameter
D2, listed range 14-45mm
Hot zone length
HZ, listed range 150-1000mm
Cold end length
CZ, listed range 60-600mm
Overall length
listed range 300-2000mm
Resistance
reference values at 1400℃ available by size

Product Details

The silicon carbide heating element is a kind of non-metal high temperature electric heating element. It is made of selected super quality green silicon carbide as main material.which is made into blank,silicided under high temperature and re-crystallized. Compared with metal electric heating element,this kind of element is characterized by high-applied temperature,anti-oxidization,easy installation and maintenance. Therefore, it is widely used in various high temperature electric furnaces and other electric heating devices, such as in the industries of magnet, ceramice, powder metallurgy, glass metallurgy and machinery,etc.

Description

1. High working temperature: 1400C.

2. Long time last.

3. Varous type available. Rod, U, W, Single Spiral, Double Spiral

Features

1. High working temperature: 1500C (Surface Temperature)

2. Various shapes: Rod, U, W, Single Spiral, Doule Spiral shapes are availible.

3. Large size range: Diameter 14-54mm, Length 200-4500mm.

4. Fast Delivery: Normal quantity can be ready in 10 days.

5. Very competitive prices.

Note for use

1. SiC Heating rod is heated in the air after the formation of a silicon oxide film compact surface,Into a protective film to protect the antioxidant, play a role in prolonging life. In recent years, our company developed a variety of silicon carbide coating to prevent cracking, for a variety of gas furnace.

2. Continuous use of silicon carbide, hoping to slow increasing resistance to maintain long life.

3. Globar as far as possible in parallel. If the silicon carbide with different resistance and series resistance of silicon carbide rod load, resulting in a rapid increase in a silicon carbide rod resistance, shorter life expectancy.

4. After the silicon carbide rod with the temperature higher lifetime is shorter, so in the furnace temperature super 1400 DEG C, accelerate the oxidation rate, shorten life. Use note try not to let the silicon carbide surface temperature is too high.

DB Type Parameter Reference

DB type SiC elements use a dumbbell structure with larger cold ends. The listed DB data covers the following hot-zone, cold-end and load ranges.

ParameterListed range or valueBuyer note
Hot zone diameter8-30mmUse D1 when sending a drawing or replacement sample.
Cold end diameter14-45mmUse D2 to confirm holder and terminal fit.
Hot zone length150-1000mmMatch furnace heating width and heat distribution.
Cold end length60-600mmMatch furnace wall thickness and connection clearance.
Overall length300-2000mmUse the full end-to-end length for replacement inquiries.
Reference resistance at 1400℃About 1.0-4.6ΩResistance should be reviewed with voltage, current and furnace temperature.

The DB load table gives maximum allowable load by furnace temperature from 1100℃ to 1400℃. As furnace temperature increases, allowable wattage decreases, so the operating point should be checked with voltage, current and surface load.

SiC Operating Reference

Operating itemTechnical valueBuyer note
Maximum element temperatureUp to 1600℃ in clean dry airAtmosphere may reduce the practical service temperature.
Recommended surface loading3-8 W/cm² for furnace designLower surface loading is preferred when longer service life is required.
Resistance measurementMeasure at 1000℃ or above from voltage and currentRoom-temperature resistance does not represent high-temperature resistance.
End of functional service lifeResistance reaches 3 times the original valueKeep voltage, current and resistance records for later replacement.
New element operation limitVoltage not over 80% of test value; power not over 65% of test valueUse rated test values only for calibration review.

Installation and Resistance Matching

The following installation and electrical rules are useful for furnace builders and replacement projects.

ItemRecommendationWhy it matters
Element center to element centerMinimum 2 times element diameter; 2.5-3 times is recommendedHelps reduce local overheating and short-circuit risk.
Element center to furnace wallAt least 1.5 times element diameterLeaves space for heat radiation and installation tolerance.
Element center to heated productAt least 2 times element diameterHelps avoid direct obstruction and uneven radiation.
Preferred circuit connectionParallel connection is preferred where possibleSmall resistance changes tend to balance during use.
Series connectionUp to 4 elements when resistance is well matched; limit to 2 above 1400℃Reduces overload risk when resistance changes over time.
Resistance matchingSeries: +/-5%; parallel: +/-10%Useful when grouping elements for replacement and maintenance.
Voltage reserveUsually 50%-100% above the voltage required by new elementsAllows the power supply to compensate for resistance aging.

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